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| For patching and
repair, tile and stone installation, tile and stone care, or floor preparation.
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Here
are tips and suggestions on how to patch and repair plasterboard walls. Read these
suggestions carefully to help you make such repairs easily and quickly.
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FIG.
1 - Sanding the dented or scratched area roughens the surface.

FIG. 2
- Fill the dent with a good grade of joint compound. |
REPAIRING
SMALL DENTS IN WALLBOARD - Objects
that come in contact with wall board can cause dents or scratches in the surface.
These indentations are easy to repair.
- First,
sand the surface thoroughly (Fig. 1). This sanding roughens the surface and provides
a good base for the joint compound you will use.
- Use
coarse sandpaper and a good sandpaper block. For large areas to be repaired, use
a power sander.
- Fill the dent with
a good grade of joint compound using a 3" or 4" spreader (Fig. 2). Spread the
compound evenly, pressing it firmly into the dented area.
- For
extremely large dents, allow the compound to dry overnight and then apply a second
coat.
- When the material is completely
dry, sand the area and prime it for a coat of paint or other finish.
- Be sure to remove any high or low spots in the
patched area with a fine sandpaper
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FIG. 3
- Apply the patching plaster with strokes in both directions across the crack.
FIG.
4 - Force the patching material into the crack with strong, firm strokes.
FIG.
5 - Remove any surplus patching material with the putty knife.
FIG.
6 - Apply a finish coat and sand the area. |
PATCHING
CRACKS IN WALLBOARD - Various
types of patching materials are available for patching drywall. These include
adhesive and non-adhesive drywall tapes, fast-drying patching compounds and drywall
bandages.
- Regardless of the type
of patching materials you use, read the manufacturer's instructions carefully
and follow each step as suggested. Some patching compounds dry quickly, while
others require longer periods to dry.
- Be
sure the cracked area to be patched is completely clean and dry. Remove all dirt
from the area and clean out all cracks.
- Apply
the patching plaster with a wide and flexible putty knife (Fig. 3). Apply the
compound by working across the crack with strokes in both directions. This method
is the best way to work the patching plaster into the crack.
- Force
the patching material into the crack with strong, firm strokes (Fig. 4). Examine
the crack after each stroke to ensure that enough material is applied at all points.
- The knife should bend with pressure as you draw
it along the cracked area. Repeat the passes as often as necessary to force the
material well into the cracked surface.
- Use
the putty knife as a scraper to remove any surplus material (Fig. 5). Move it
along the cracked area gently to scrape away the surplus material that was applied
by the double strokes shown in Fig. 3.
- You
may want to dip the putty knife into water and make a final pass along the repaired
area (Fig. 6). Touch up any areas that need more patching material.
- After the patched area has dried completely, sand
and prime it to prepare for the finish you desire.
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FIG. 7
- Use a keyhole to cut around the hole to be patched.
FIG.
8 - Remove the top layer of paper and core down to the bottom layer.
FIG.
9 - Apply a 2" wide, thin layer of compound around the hole.
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PATCHING SMALL HOLES IN WALLBOARD
- You can repair small holes, up to 4"
to 6", in drywall using drywall bandages. To make a drywall bandage, use a keyhole
saw to make the hole into a square or a rectangle (Fig. 7). Cut a piece of drywall
the same shape as the hole. It should be 2" longer and 2" wider than the hole.
- Lay the piece of drywall down on a flat surface,
shiny side down. Measure 1" from all four edges and draw a line. This should form
a shape the side of the hole.
- Using
a straight edge and a utility knife, cut through the drywall to the bottom layer.
Do not cut the bottom layer of paper. Using a putty knife, remove the top layer
of paper and core all the way down to the bottom layer of paper (Fig. 8). Be careful
not to tear the bottom layer.
- The
cut part of the patch should fit into the hole. The paper edge should cover about
1" around the hole. Apply a thin layer of patching compound around the hole. Place
the patch into the hole (Fig. 9). Using a putty knife, work the paper edge down
into the compound. Feather the edges of the compound and allow it to dry. You
may need to sand lightly and apply a second layer of compound to finish the repair.
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 FIG.
10 - Cut a piece of patching wallboard about 2" larger than the hole.
FIG.
11 - Tighten the patch board by twisting the string clockwise.
FIG.
12 - Fill in the area with patching plaster and allow it to dry.
FIG.
13 - Sand off the high spots and treat with a final coat.
FIG.
14 - Use a 2x4 as a supporting brace across the sawed-out area.
FIG.
15 - When the cement is dry, remove the front 2x4.
FIG.
16 - Cut a patch block and fit it into the sawed hole.
FIG.
17 - Apply joint compound all around the patch board.
FIG.
18 - Sand away any high areas on the patched surface. |
PATCHING
LARGE HOLES IN WALLBOARD - Larger
holes, up to 12", require a slightly different repair which provides more support.
Again use a keyhole saw to form the hole into a square or a rectangle (Fig. 7).
- Cut a patching piece of wallboard that's
about 2" larger than the hole to be repaired (Fig 10). Punch or drill two small
holes through this piece of board and tie a stick to it, as illustrated. Allow
for about 8" between the board and the stick.
- Apply
a smooth coat of good grade adhesive all around the edges of the piece of patching
material.
- Insert the
patching board through the hole and position it so the adhesive fits firmly against
the solid area around the hole.
- Now
turn the stick clockwise twisting the string and increasing pressure against the
patch board at the rear of the hole (Fig. 11). When the string has been thoroughly
tightened, it will hold the board firmly into place until the adhesive dries.
- Give the adhesive time to dry. Then fill
in the area with a good grade of patching plaster (Fig. 12). Leave the stick and
the string in position during the patching process.
- You
may need to apply two or three layers of patching plaster to build up the patched
area. Always allow one layer to dry before applying another.
- Remove the stick and string just before the
material dries. Smooth out the area then let the patch dry thoroughly.
- When the area is completely dry, sand off
all high spots and apply a prime coat for paint or other finish (Fig. 13).
- Use a fine grade of sandpaper and a sanding
block for the finish sanding work.
- Larger
holes in wallboard require some type of supporting brace for the patch.
- Use a short piece of 2x4 cut to the
proper length as a supporting brace for patching a large hole in plasterboard
(Fig. 14).
- Cut two pieces
of 2x4 to a length about 8" longer than the distance across the hole.
- Apply a good grade of cement to one
piece of 2x4, then insert it through the hole. Tie it to another piece of 2x4
holding it parallel in front of the wallboard.
- Allow
the pieces of 2x4 to remain tied in this position until the cement dries. Most
cements require about one hour to dry.
- Next,
remove the supporting piece of 2x4 in front of the wallboard by untying the string
(Fig. 15). The cement will hold the back piece of 2x4 firmly in position, providing
a support brace for the wall patch.
- Now
cut a patch block to the exact dimensions of the sawed-out area (Fig. 16). The
block will be slightly smaller than the hole itself, but cut it to fit as tightly
as possible.
- Apply cement
to the back of the patch block and the support brace, then put the patch into
position in the hole.
- Use
a firm putty knife or patching spatula to apply joint compound all around the
patch board (Fig. 17).
- Work
the patch compound thoroughly into all cracks. Scrape away any surplus material,
then allow the patched area to dry completely.
- When
the area has completely dried, use a regular sanding block and a piece of fine
sandpaper to sand away any high areas on the patched surface (Fig. 18).
- A prime coat can now be applied to
prepare the wall for painting
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Check your state and local codes
before starting any project. Follow all safety precautions. Information in this
document has been furnished by the National Retail Hardware Association (NRHA)
and associated contributors. Every effort has been made to ensure accuracy and
safety. Neither NRHA, any contributor nor the retailer can be held responsible
for damages or injuries resulting from the use of the information in this document.
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