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installing a garage door opener is a relatively straightforward project, the installation
process is too detailedand too manufacturer-specificto be covered
fully in any document. The purpose of this document is to give you an overview
of the process, either as preparation for installing your garage door opener or
to help you decide whether you can install the opener yourself.
The procedures outlined in this document are based on instructions provided by
Stanley Door Systems. Other manufacturers' installation procedures may vary. When
installing a garage door opener, always refer to the manufacturer's instructions
for detailed, step-by-step procedures and follow them closely. |
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SAFETY PRECAUTIONS
- There are three basic types of garage
door openers: 1) chain-driven, 2) belt-driven, and 3) screw-driven. This document
covers installation for a chain-drive opener.
- The
most important consideration when installing a garage door opener is safety. Please
observe the following precautions:
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 FIG.
1 - The components of a garage door opener.
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Before Installation:
- Make sure your garage door is well-lubricated
and operating properly. The weight of a garage door is supported by the door springs,
cables, and pulleysnot the opener. If you can't raise and lower the door
normally by hand, do not install the opener until the door is repaired.
- Never alter or remove the door's springs,
cables, or pulleys. Doors with torsion springs (a single coil above the door)
should only be serviced by qualified service technicians.
- Remove
all ropes or cords attached to the garage door so you won't get tangled in them
during installation.
- Deactivate
or remove all existing garage door locks, so they won't accidentally engage and
either damage the opener or cause personal injury.
- Do
not wear rings, watches, or loose clothing while installing or servicing a garage
door or opener.
- Reinforce
lightweight fiberglass or metal garage doors before installing an opener to prevent
damage to the door and insure that the safety reverse system will operate properly.
During Installation:
- Install the power unit high enough
that tall people won't run into itat least 7' from the floor if possible.
- Garage door openers have a manual
disconnect cord; it should be adjusted to approximately 6' from the floor so any
adult can reach it.
- If you
need to install permanent electrical wiring, always disconnect the power at the
main breaker box before attempting to wire connections. Always connect the power
cord of the garage door opener to a properly grounded outlet to avoid electrical
shock.
- Install the push-button
control 5' from the floor so small children cannot reach it and in a location
where anyone operating it can easily see the garage door.
- Always
adjust the safety reverse system and the electric eye system properly. Refer to
your opener manufacturer's instructions for details.
After
Installation: - Never let children
operate or play with the opener. Keep the radio transmitter in a location inaccessible
to children.
- Never pass under
a moving garage door.
- Operate
the door only when it is visible, and free of any obstructions.
- Check
the safety reverse system and the electric eye once a month, and readjust it if
necessary. Periodically check the manual operation of the door.
- If
possible, use the manual disconnect only when the door is fully closed. The opener
will not carry the weight of the door, and if the springs are weak or broken,
disconnecting it could cause the door to fall.
- Always
disconnect electrical power to the opener when servicing the unit or working close
to the drive chain or other moving parts.
- If
you see damage to any part of the opener, don't use it until it has been repaired
by a qualified service technician. Never operate the door if the safety system
is not functioning properly.
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INSTALLING
THE OPENER - Before you
install a garage door opener, familiarize yourself with the parts of the assembly
(Fig. 1). To install a garage door opener, first insert the tube into the power
unit. Slide the traveler onto the tube, then mount the idler assembly on the end
of the tube. Position the traveler as specified in the manufacturer's instructions.
- Connect the chain to the traveler,
then loop it through the drive sprocket on the power unit (Fig. 2), around through
the idler assembly, and back to the other end of the traveler (Fig. 3). The traveler
must be positioned according to the manufacturer's specifications, and the chain
must be tensioned properly.
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FIG. 2
- Run the chain from the traveler (above), then through the sprocket on the idler assembly
and back to the traveler (above right).
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FIG.
3 - Connect the chain to the traveler, loop it around through the drive
sprocket and idler assembly, then back to the traveler on the other
side.

FIG. 4 - Mount the idler assembly to the header bracket above the garage
door per the manufacturer's instructions.
 FIG.
5 - Mounting the power unit to 2x4s nailed between exposed ceiling joists.
 FIG.
6 - If the garage ceiling is finished, fasten a 1x6 across three ceiling
joists, and mount the power unit to it. |
- Locate the center point of the garage door,
and mount the header bracket at that point, at the specified distance above the
door. Connect the idler assembly to the bracket with the power unit sitting on
the floor (Fig. 4). Raise the power unit high enough to clear the door when it
is open, and set it on a stepladder or other prop.
- Raise
the door to the full open position, and adjust the height of the power unit with
boards or other shims, so it is the specified distance above the door.
- Mount the power unit to the ceiling with
the steel angle and mounting straps provided. If the ceiling joists are parallel
to the door (Fig. 5), nail 2x4s between two joists and fasten the power unit to
it. Otherwise, fasten directly to the joists.
- If
the ceiling is finished (typically with gypsum wallboard), fasten a 1x6 through
the drywall and into the ceiling joists with lag screws (Fig. 6).
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CONNECTING THE OPENER
- Once the power unit is mounted, open and
close the garage door manually to make sure the door travels freely (Fig. 7).
The top edge should clear the tube by the distance specified by the manufacturer
(typically 1"). Be careful not to hit the traveler when you raise the door.
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FIG. 7
- The power unit is generally mounted so the tube is at a slight upward angle
from the power unit to the header bracket.
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- Attach the linkage assembly to the traveler
(Fig. 8the linkage assembly consists of a straight bar link, an L-shaped
link and the door bracket). Pull the disconnect cord to disconnect the door from
the opener.
- Fasten the door bracket
so it is centered on the door. The center of the bracket (where the L-link is
attached) should be the manufacturer's specified distance from the top of the
door, usually 3" to 6" (Fig. 9). On lightweight steel or fiberglass doors, install
reinforcing angles (Fig. 10) and fasten the door brackets to the angle. Remove
the original lock from the door.
- Mount
the push-button control in a convenient location on the garage wall, 5' from the
floor and within easy sight of the door. Run the push-button wire up the wall
and along the ceiling to the power unit, fastening it with electrical wire staples.
Be careful not to staple through the wire. Connect the wire to the power unit.
- Placement and adjustment of the
electric eye system are critical for maximum safety and proper operation. Follow
the manufacturer's installation instructions carefully. If you have any questions,
refer to your owner's manual for a telephone number or a Web site for additional
information.
- If necessary, install
an electrical outlet in the ceiling near the power unit and run electrical power
to it. ALWAYS TURN OFF THE POWER AT THE BREAKER BOX BEFORE WORKING WITH AN
ELECTRICAL CIRCUIT, and follow all safety procedures relevant to electrical
work.
- The electrical outlet must
be properly grounded. IF YOU DO NOT KNOW HOW TO INSTALL AN ELECTRICAL OUTLET,
CONTACT A LICENSED ELECTRICIAN.
- Re-engage
the door with the opener. Adjust the safety reverse system according to the manufacturer's
instructions, then adjust the open position of the door.
- For
added safety, especially around small children and pets, federal law now requires
an electric eye be installed with all garage door openers. This eye will cause
the closing action of the door to reverse if someone or something passes between
the sensors.
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Check your state
and local codes before starting any project. Follow all safety precautions. Information
in this document has been furnished by the National Retail Hardware Association
(NRHA) and associated contributors. Every effort has been made to ensure accuracy
and safety. Neither NRHA, any contributor nor the retailer can be held responsible
for damages or injuries resulting from the use of the information in this document.
Ask for Other
"Show-How" Instruction Sheets Additional easy-to-use instruction
sheets for home do-it-yourself projects are available from your local supplier
of materials. Come in and ask for "Show-How" instructions when you
get ready for that next handyman project! |