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| Building a stairway can
be one of the most intimidating tasks any builderamateur or professionaltackles.
But an outdoor stairway is generally not a difficult project, as long as it is
planned and executed carefully. This document covers building procedures for a
straight-run utility stairway, typically used on porches and decks.
Local building codes regulate the width and
slope of a staircase, as well as how the assembly is supported and braced, how
the landing is built and whether railings are required. ALWAYS CHECK WITH YOUR
LOCAL BUILDING DEPARTMENT BEFORE DESIGNING A STAIRWAY, AND FOLLOW ALL LOCAL CODES.
The following instructions are intended
as general guidelines only, and local requirements should be your primary guide.
In this document you will find information
about: - Stair-Building Terms
- Designing
Your Stairs
- Building Your Stairs
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FIG. 1 - How a stairway
is built depends primarily on the total risethe vertical dimension from
the upper floor to the lower floor. The total runthe horizontal length of
the stair assemblydepends on the slope of the stairway, which is determined
by building codes. From the Sunset book, Basic Carpentry Illustrated, ©
Sunset Publishing Corporation.
FIG. 2 - The components
of a stairway, with basic stair-building terms. From the Sunset book, Decks,
© Sunset Publishing Corporation
FIG. 3 - The components
of a railing. From the Sunset book, Decks, © Sunset Publishing Corporation
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STAIR-BUILDING TERMS - There
are five basic design elements you'll need to consider when planning outdoor stairs:
- The Total Run
(Fig. 1) is the total horizontal distance covered by the staircase, from the edge
of the upper floor (porch or deck) to the edge of the staircase where it rests
on the landing.
- The Total
Rise (Fig. 1) is the total vertical distance
from the surface of the landing to a point level with the surface of the upper
floor (Note: You can't find the rise simply by measuring straight down from the
upper floor because the ground directly below may not be level with the landing).
- Run (Fig.
2) is the horizontal distance from the leading edge of one tread to the leading
edge of the next tread.
- Rise
(Fig. 2) is the vertical distance from
the surface of one tread to the surface of the next tread.
- Passage
Width (Fig. 2) is the width of the stairway.
- The ratio of the total rise to total
run (or rise to run) determines the slope of the stairway. As a rule, that slope
should be between 30 degrees and 35 degrees; an outdoor stairway may be slightly
shallower but should not be steeper. The ideal riser height is 7" with an
11" runwhich also works out well with standard lumber widthsbut
you may have to vary the proportions somewhat to make the height of each step
work out evenly between the landing and the upper floor.
- The
passage width can also vary, depending on how heavily you expect the stairs to
be used. As a rule, 36" is the minimum; 48" is better for a single person,
and you may want to go to 60" to allow room for two people to pass comfortably.
- A stairway consists of four basic
components:
- Stringers
(Fig. 2) are the sloped members that support
the stairway. 2x10s are generally allowed for stairs with four treads or fewer,
but 2x12s are sturdier.
- In most
cases, you'll need good quality material with no large knots, either pressure
treated or cut from heart redwood or cedar, to resist decay. Stringers should
be placed no more than 24" apart if the treads will be 5/4 material or 36"
apart for 2"-thick lumber.
- Treads
(Fig. 2) are the horizontal members that
you walk on. When building an outdoor stairway, they are typically cut from the
same material as the upper floor deck or porch5/4" pressure-treated
pine or 2"-thick lumber.
- Risers
(Fig. 2) are the vertical members at the
back of each tread. 1" surfaced boards (3/4" net thickness) are the
most common material used.
- The
Railing Assembly (Fig. 3) consists of
posts, a cap rail and vertical balusters between each post. 4x4 is the most common
post material with a 2x4 handrail. Codes regulate the overall height of the railing
assembly (usually 30" to 34") and may specify a maximum width for the
handrail.
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FIG. 4 - Common tread-to-riser ratios. From the Sunset book, Decks,
© Sunset Publishing Corporation. |
DESIGNING YOURS STAIRS - To
design the stairway, first find the total rise. Divide that number by 7 (the ideal
riser height) to find the number of steps. You'll probably have a fractional remainder,
so round your result up or down to the nearest whole number.
- Then divide the total rise by that number
to find the exact height of each riser. For example:
1) Total rise = 40-1/2" 2) 40-1/2" divided
by 7" per riser = 5.78 risers 3) Round 5.78
up to 6 risers, then 40-1/2" divided by 6 = 6.75" or 6-3/4" per
riser This document assumes that the total run
is not limited, so you can make the assembly as long as you want. Use the following
table to determine the width of the treads, depending on your riser height.
| Riser
Height |
Run Width |
| 6" | 14" |
| 6-1/4" | 13-1/2" |
| 6-1/2" | 13" |
| 6-3/4" | 12-1/2" |
| 7" | 12" |
| 7-1/4" | 11-1/2" |
| 7-1/2" | 11" |
- To
find the amount of material needed for risers, simply multiply the number of risers
by the passage width. To find the amount of tread material, subtract 1 from the
number of risers (you'll need one fewer tread than risers) and multiply by the
passage width. Remember to double up if you'll be using two boards for each tread.
- To find the length of the stringers,
you'll need a calculator with a square root function. First, find the total run
(number of treads multiplied by the width of each tread).
- Then
find the square of the total run (total run multiplied by itself) and the square
of the total rise and add them together.
- The
square root of the result gives you the exact stringer length; round up to the
nearest standard lumber length, then multiply by the number of stringers you'll
need.
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BUILDING YOUR STAIRS - To
build the staircase, first notch the stringers for the treads and risers. Fasten
two stair gauges to a carpenter's square at the dimensions of the rise and run
(for example, at 6-1/2" on one leg and 13" on the other). Set the square
on the stringer so the gauges are flush against the edge and trace the notch along
the edge of the square (Fig. 5).
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FIG. 5
- Set the carpenter's square on the stringer so the riser and tread dimensions
are at the edge, then trace along the square. Move the square to the previous
mark and repeat the process. Subtract one tread thickness from the layout at the
bottom so the last step is equal in height to the rest. From the Sunset book,
Decks, © Sunset Publishing Corporation. | |
FIG. 6 - Stringers
may be hung from the rim joist with a joist hanger so the first step is flush
with the deck surface. In this configuration, a piece of pressure-treated lumber
is bolted to the landing pad and the stringer is nailed to it with 16d galvanized
nails. From the Sunset book, Decks, © Sunset Publishing Corporation.

FIG. 7 - The stringer
can be bolted to the end of the joist so the first step is one step below the
surface of the deck. At the landing pad, the stringer may be fastened to an angle
iron (the angle should be galvanized) bolted to the concrete. From the Sunset
book, Decks, © Sunset Publishing Corporation.
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- "Step" your way down the stringer, repeating
the process until you have laid out the correct number of notches. Use the carpenter's
square to lay out the top cut on the stringer. The height of the last riser should
be less than the others by an amount equal to the thickness of the tread. That
way, when you nail the last tread in place, the step down to the lower floor will
be equal to the others.
- You can
set the stringer directly on the lower floor (typically a landing pad) and bolt
it in place with a piece of angle iron, or bolt a length of pressure-treated 2x6
to the floor and nail the stringer to it.
- If
you plan to set the stringer on a 2x6, you may have to notch the bottom of the
stringer to allow for that piece.
- Once
the stringer is laid out, cut the notches partway only, using a circular saw.
Take care not to cut beyond the layout lines. Finish the cuts with a handsaw.
- Once you have one stringer finished,
set it in place to make sure it is cut correctly, then use it as a template to
lay out your cuts on the other stringers.
- You
can hang the stringers to the rim joist with joist hangers (Fig. 6), or bolt them
in place to a joist (Fig. 7). If you need to pour a concrete landing pad at the
bottom of the stairway, set the stringers in place temporarily and lay out the
location of the pad. Pour the pad and set anchor bolts for the angle iron or 2x6
base. Instructions for pouring concrete are in another brochure in this series.
- Once the landing pad is cured, secure
the stringers at the top and bottom. Rip the risers to the same width as the height
of the riser cut in the stringers. Then cut them to length and nail them to the
stringers with 8d galvanized nails.
- Measure
the distance from the face of the riser to the edge of the notch cut, then rip
the treads to width so they extend 1" to 1-1/8" beyond the edge of the
notch. If you're using two boards side by side as treads, rip half the dimension
from each board so both will be the same width. Cut the treads to length and nail
them to the stringer with 16d galvanized nails.
- To
build the railing, first secure 4x4 posts at the top and bottom of the stringer.
Notch the posts 1-1/2" deep and bolt them to the sides of the stringers with
1/2x4-1/2 hex bolts, using a level to keep them plumb. Use decay-resistant lumber
for the posts. They should be at least long enough to extend 36" above the
surface of the treads. Leave them a few inches too long at the top so you can
cut them after they are in place.
- Measure
from the bottom of the stringer up the posts to the location of the top and bottom
rails. The top surface of the upper rail should be 30" to 34" above
the tread; the rail should be about 6" above the tread. Lay the railing material
against the posts and lay out angled cuts for any rails that will be fastened
between the posts.
- Cut the railings
to length and toenail them with four 8d galvanized nails. If you'll be using balusters,
cut them to length and nail them to the rails. Check local codes for spacing requirements
on balusters.
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| Check
your state and local codes before starting any project. Follow all safety precautions.
Information in this document has been furnished by the National Retail Hardware
Association (NRHA) and associated contributors. Every effort has been made to
ensure accuracy and safety. Neither NRHA, any contributor nor the retailer can
be held responsible for damages or injuries resulting from the use of the information
in this document. Ask
for Other "Show-How" Instruction Sheets
Additional easy-to-use instruction sheets for home do-it-yourself projects are
available from your local supplier of materials. Come in and ask for "Show-How"
instructions when you get ready for that next handyman project! |