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Here are tips and suggestions on
how to build attractive shelving that's also functional. Read them carefully to
help save you time, money and effort. Inside this document you will find information
about: - Adjustable and Non-adjustable
Wood Shelving
- Designing Adjustable
Wood Shelves
- Metal and Wood Brackets
for Adjustable Shelves
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FIG. 1 - You can make
basic, non-adjustable shelving from solid boards of many sizes and widths.
FIG. 2 - Small cleats
make supports for non-adjustable shelves.
FIG. 3 - The way the
nails are driven affects the strength of a shelf bracket.
FIG. 4 - Larger cleats
provide stronger supports for shelves that must carry heavy
loads. |
ADJUSTABLE AND NON-ADJUSTABLE WOOD SHELVING
- Additional shelving is useful in almost every
home and can be added quickly and easily. And it need not be expensive.
- Consider adding shelves in your basement,
attic, kitchen and other areas to help keep stored materials much neater and to
save time when looking for stored items.
- You
can make basic, non-adjustable shelving from solid boards of almost any size or
width (Fig. 1). Such shelving is easy to make and provides adequate support for
normal storage and shelving needs.
- The
disadvantage of non-adjustable shelving is that some stored objects may be too
tall or short, thus wasting space on the shelving you construct.
- You can overcome this problem by making shelves for
tall objects and other shelves for short objects. Give a little thought to the
materials you plan to store so you can design the shelves to minimize wasted space.
- Non-adjustable shelving is normally used
in closets, attics, basements, work areas, etc., where appearance and adjustability
are not very important. These shelves can be nailed together with support pieces
to provide the structural strength required.
- Small
cleats can provide the needed support for other types of non-adjustable shelves
(Fig. 2). These shelves can be made as wide or as long as necessary.
- Wood shelving of this type should have supports
every 3'. If the shelving will hold extremely heavy loads, use supports as frequently
as every 2-1/2'.
- Use extreme care
when nailing the cleats onto the side boards. Use a T-square or a level to make
sure the shelves are in the proper position and are evenly spaced at all points.
- The way in which you drive the nails
will increase or decrease the ability of the shelves to carry heavy loads (Fig.
3).
- For example, nails driven at
an upward angle are likely to pull out when a heavy load is placed on them.
- If the nails are driven straight into
the supporting wall, the cleat has a fair supporting strength. However, nails
driven at a downward angle greatly increase the ability of the cleat to carry
a heavy load. Keep this in mind when nailing cleats for supporting shelves.
- Wider cleats, as shown in Fig. 4, provide
a great deal of structural strength. They also make it possible for the shelves
to be moved in and out as necessary.
- If
you are designing shelves to carry extremely heavy loads, use wide cleats and
nail them firmly into position.
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FIG. 5 - Dado cuts
can be inserted at any desired spacing.
FIG. 6 - A concealed
dado cut makes a neater joint.
FIG. 7 - A pinned
joint adds strength to a shelf support.
FIG. 8 - Cuts made
at 90-degree and 45-degree angles provide a nice arrangement
for simple adjustable shelves.
FIG. 9 - You can cut
notches continuously to provide a shelf adjustment about every 1".
FIG. 10 - A 1x4 board
can be bored and split to form a bracket for adjustable shelving.
FIG. 11 - A split
1x4 forms brackets that can be attached to the wall for shelf
support.
FIG. 12 - You can
use the same brackets for deep-set, sliding shelves in closets.
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DESIGNING ADJUSTABLE WOOD SHELVES
- Use a simple dado cut in the
side support for adjustable wood shelves. Dado cuts can be inserted at any desired
spacing to provide as many adjustments as you need.
- You
can also use dado cuts for permanent non-adjustable shelving. For adjustable shelving,
the dado cuts must be relatively deep. For permanent shelving, the cuts can be
shallow.
- The dado cut shown in Fig. 5
is visible from the front of the shelf. If this is objectionable, make a concealed
dado cut for a neater, less conspicuous shelf joint (Fig. 6).
- Again, use a dado cut for either adjustable or non-adjustable
shelving. An adjustable shelf requires a deeper concealed dado cut. The shelf
is notched in the front for concealing the dado cut.
- A
pinned joint provides structural strength for long lengths of shelving (Fig. 7).
The supporting piece can be inserted or removed as required.
- You can create another type of adjustable shelving
by making cuts at 90-degree and 45-degree angles (Fig. 8). The shelf can then
be cut to the same 45-degree angle and fitted into the sawed slots.
- This type of shelving is not designed to carry extremely
heavy loads. The 45-degree cut in the end of the shelf slightly weakens the supporting
strength of the shelf.
- Fig. 9 shows
a modified version of the 90-degree and 45-degree angle cuts for adjustable shelving.
Cut the notches continuously to provide a shelf adjustment about every 1".
- If the shelving notches are carefully
cut, they create quite a pleasing effect. You can insert box units to improve
both the appearance and the function of the adjustable shelves.
- Another design for adjustable shelves requires a 1x4
board of the desired length for the base (Fig. 10).
- First,
drill holes at the desired intervals. You can usually use holes of 3/4" bored
at 3/4" intervals.
- When all
holes are drilled into the 1x4 piece of wood, split the wood down the middle and
mount it to provide end supports for the shelves (Fig. 11).
- Each
1x4, when drilled and split, makes two shelf supports or adequate supports for
one end of the shelf.
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FIG. 13 - Special
brackets that fit into drilled holes make good supports for
light shelves.
FIG. 14 - Dowels can
also be used as light shelf supports.
FIG. 15 - A special
flush-type shelf bracket fits into grooves to provide neatness and flexibility.
FIG. 16 - Shelf brackets
and standards are the most widely used for wall shelves.
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METAL AND WOOD BRACKETS FOR ADJUSTABLE SHELVES
- Most adjustable shelves are supported by metal
brackets. These brackets are inexpensive and much easier to use than most wooden
supports.
- Special brackets that fit
into drilled holes make good supports for light shelving (Fig. 13).
- Drill holes into the supporting walls of the shelf
at the desired spacing intervals. Then, slip the bracket into the hole and lay
the shelf on the two supporting brackets.
- These
brackets can be adjusted upward or downward to make room for large or small items.
Although easy to handle, use these brackets only for supporting light storage
loads.
- You can use simple dowel pins
instead of metal brackets to make adjustable shelves (Fig. 14).
- Insert
the dowel pins in the drilled holes. They can be inserted or removed to adjust
the shelving up or down quickly and easily.
- Dowel
pins are easy to use, but they do not support heavy loads and they tend to wear
or give way under extended use. Metal shelf brackets are preferable.
- A special flush-type shelf bracket is fitted
into grooves for extreme neatness and flexibility (Fig. 15).
- This shelving bracket provides more than sufficient
structural strength for normal storage purposes. It is inexpensive, very effective
and easy to use.
- For mounting grooved
shelving brackets of this type, use a dado cut for each bracket in the supporting
end of the shelf.
- The regular shelf
bracket and standard is perhaps the most widely used shelf support (Fig. 16).
Readily available from many sources, it is easy to install and neat in appearance.
- The shelf standard and bracket makes
it easy to build shelves quickly and to remove them when they are no longer needed.
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Check your state and local codes
before starting any project. Follow all safety precautions. Information in this
document has been furnished by the National Retail Hardware Association (NRHA)
and associated contributors. Every effort has been made to ensure accuracy and
safety. Neither NRHA, any contributor nor the retailer can be held responsible
for damages or injuries resulting from the use of the information in this document.
Ask for Other
"Show-How" Instruction Sheets Additional easy-to-use instruction
sheets for home do-it-yourself projects are available from your local supplier
of materials. Come in and ask for "Show-How" instructions when you get
ready for that next handyman project! |