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Acrylic
sheet products for industrial applications, point-of-purchase
displays, sign fabrication, automotive accessories, picture framing
and skylight fabrication.
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In this document you
will find information about: - Types
of Skylights
- Framing the
Rough Opening
- Installing
the Skylight
- Building the
Ceiling Opening and Light Shaft
- Safety
Precautions
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|  FIG.
4 -A skylight framing assembly consists of the roof opening, the light shaft
and the ceiling opening.
 FIG. 5 - Locate the
corners of the ceiling opening closest to the outside wall, then use a plumb bob
to find the location of the roof opening.
 FIG. 6 - Drive nails
up through the roof to mark the corners of the rough opening, then strip away
the shingles and cut the sheathing with a circular saw.
 FIG. 7 - If your skylight
will fit between existing rafters, you'll only need a single header (left). If
you have to cut a rafter, use double headers (center). If the skylight will be
placed in line with a rafter, use double headers and fill in the opening with
trimmer rafters (right). 
FIG. 8 - Before cutting
the rafter, nail temporary supports across the adjoining rafters to keep the roof
from sagging. |
FRAMING
THE ROUGH OPENING - A skylight
framing assembly consists of three parts (Fig. 4):
- The
roof opening is framed with headersframing lumber run horizontally across
the opening, securely nailed to the rafters to support the structure. Headers
are cut from lumber the same size as the rafters.
- A
curb-mounted skylight also requires a framed curb, typically 2x6s but usually
specified by the skylight manufacturer (the frame has to project far enough to
accommodate the flashing). The curb is set on the roof sheathing around the perimeter
of the opening, and the skylight is set on the curb.
- The
ceiling opening is framed in the same way as the roof openingheaders are
nailed between the ceiling joists to support the existing framing. Ceiling headers
should be the same size as the ceiling joists.
- The
light shaft is the framing that connects the roof opening with the ceiling opening.
It is typically framed with 2x4s, insulated like any interior wall and finished
on the inside with drywall or other material. The light shaft may be vertical
or flaredwider at the bottom than the top. A flared light shaft is a little
more difficult to frame but will admit more light.
- To
frame the opening for a skylight, first decide on the approximate location of
your skylight. It should be roughly centered in the room.
- Next,
locate the ceiling joists, then realign the opening so it fits between the joists.
Depending on the size of your skylight, you may or may not have to cut the ceiling
joists and rafters; many skylights are made to fit between 16" or 24"
on center joists and rafters without removing any framing.
- Mark
the two corners of the ceiling opening closest to the outside wall. Take care
to make sure the points are parallel to the wall. The width of the ceiling opening
should match the rough opening width of the skylight (specified by the manufacturer).
The length will vary, depending on the type of light shaft you want.
- Drill small holes through the ceiling at your
marks and push two pieces of stiff wire up into the attic so you can easily spot
the location from above.
- Go up to
the attic; if possible, bring a 2' by 4' piece of plywood with you to lay across
the ceiling joists so you won't accidentally put a foot through the ceiling. Locate
your corners and clear the insulation away from the area. If you have to reroute
electrical wiring, always turn the power off first and double check by testing
a fixture on that circuit with an electrical tester.
- Use
a plumb bob to locate the two points on the underside of the roof that are directly
above the lower corners of the ceiling opening. Mark those points on the roof
(Fig. 5). Double check to make sure they match the correct rough opening width,
then measure up the underside of the roof the specified rough opening length.
Drive four nails up through the roof to mark the corners of your rough opening.
- Go up to the roof and remove the
shingles from around the opening, far enough to allow room to install the flashing.
Snap chalk lines between the nails, then cut away the roofing felt with a utility
knife.
- Set your circular saw so the
blade depth is slightly more than the thickness of the roof sheathing, then cut
away the sheathing and remove it (Fig. 6).
- How
you frame the opening depends on the size and position of your skylight. If the
skylight will fit between two existing rafters without cutting, simply cut two
headers to fit between the rafters (they should be the same material as the rafters,
typically 2x6s) and nail them in place with 16d common nails, flush with the cut
edges of the sheathing (Fig. 7).
- If
you have to cut a rafter, framing is a little more complex. First, nail two 2x4s
across the rafters to provide temporary support (Fig. 8). The 2x4s should be long
enough to reach at least two rafters on each side of the one that will be cut.
- Then use a reciprocating saw to cut
the rafter out of the opening 3" back from the edge of the sheathing on each
side. Cut four headers to span the distance between the uncut rafters on each
side of the opening. Nail the first pair flush against the two ends of the cut
rafter. Use three 16d common nails through the existing rafters into the headers
on each end and three more nails through the header into the end of the cut rafter.
- Then nail the second pair of headers
in place. Use 16d nails to nail through the existing rafters into the ends of
the header and a pair of 8d nails every 16" to nail the two headers together.
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INSTALLING THE SKYLIGHT - Curb-Mounted
SkylightBuild the curb by nailing four 2x6s into a box (the size is specified
by the manufacturer). Square it, then toenail it into place over the opening with
8d galvanized nails. Run a bead of caulking all around the top of the curb (unless
the manufacturer says not to), then set the skylight in place and fasten it down.
Replace the shingles, leaving enough working space between the edge of the shingles
and the curb so you can slip the flashing into place.
- Install
the sill flashing first, according to the manufacturer's instructions. As a rule,
flashings are nailed into the curb and sometimes cemented to the roof with plastic
roof cement, but not nailed to the roof.
- Install
the side flashing and fasten it in place. If you're working with step shingles,
slip them under each row of roofing shingles, working your way up from the bottom.
Slip the base of the head flashing under the shingles and set it in place over
the top of the side flashing. Fasten it in place. Go back to the attic and remove
any temporary supports.
- Framed-in-Place
SkylightMount the brackets on the side of the skylight, set it in the hole
and fasten it in place. Make sure the skylight is square and not twisted in the
hole.
- Install the flashing as described
above, or as specified by the manufacturer. Go back to the attic and remove any
temporary supports.
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 FIG. 9 - A flared
light shaft will maximize the light you get from your skylight.

FIG. 10 - Finish the
light shaft with drywall on the inside and rigid foam insulation on the outside.
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BUILDING THE CEILING OPENING AND LIGHT SHAFT
- From inside the room, find the other two corners
of the ceiling opening. Use a carpenter's square to make sure the opening is square
or rectangular. Use a keyhole saw to cut away the drywall.
- Go
back up to the attic. If you'll need to cut a ceiling joist, place temporary supports
across the opening as described above, then cut the joist 3" back from the
edge of the drywall. If the light shaft will be flared, cut the joist at the angle
of the flare.
- Install headers across
the ceiling opening as you did for the roof openinga single header at each
end if no ceiling joists are cut or double headers if a ceiling joist has been
removed.
- Use a T-bevel to determine
the angle of the rafters and ceiling joists, then cut 2x4 studs for the corners
of the light shaft, angled on each end to fit flush against the rafters and ceiling
joists. Studs should be placed 16" on center around the opening; you can
use the corner studs as templates for the field studs across the top and bottom
of the opening.
- Nail 2x2 cleats to
the inside edges of the corner studs to act as backing for the drywall. From the
attic, nail rigid foam insulation over the outside of the light shaft; then finish
the inside of the shaft with drywall (Fig. 10).
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SAFETY PRECAUTIONS - Always
follow standard safety procedures for working on the roof and using power equipment.
When working on the roof, always wear loose, comfortable clothing and rubber-soled
shoes. Set your ladder so the base is away from the building 1/4 the height of
the ladder plus the width of the soffit. Always wear eye protection when working
in the attic and when using power equipment.
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Check your state and local codes before starting any project. Follow all safety
precautions. Information in this document has been furnished by the National Retail
Hardware Association (NRHA) and associated contributors. Every effort has been
made to ensure accuracy and safety. Neither NRHA, any contributor nor the retailer
can be held responsible for damages or injuries resulting from the use of the
information in this document. Ask
for Other "Show-How" Instruction Sheets Additional easy-to-use
instruction sheets for home do-it-yourself projects are available from your local
supplier of materials. Come in and ask for "Show-How" instructions when
you get ready for that next handyman project! | |