| |
| | Changing
your toilet is an easy project that should take half a day or less. The most common
toilet has a separate tank that mounts on top of the bowl. These instructions
apply most specifically to this type of toilet. If you have an integral tank/bowl
toilet, a flush valve or a wall-mounted toilet, your procedure will vary somewhat.
Whatever kind of toilet you use as a replacement,
follow the manufacturer's instructions. Fig. 1 shows the parts of a typical toilet. |
|
|
 |
FIG. 1 - Most toilets
have a separate tank that mounts on top of the bowl. |
|  |
| FIG. 2 - Check the toilet's rough-in
to be sure it's the standard 12" from the rear hold-down bolts to the finished
wall behind the toilet. | |

PREPARATION
FOR THE REPLACEMENT - Before
purchasing your new toilet, measure the distance from the rearmost bowl hold-down
bolts to the finished wall behind the toilet. This is called the toilet's rough-in
(Fig. 2). Most toilets are designed with a 12" rough-in. Ask your retailer
for help if your rough-in varies.
- The
first step is to turn off the toilet's water supply. Then flush the toilet to
empty its tank, holding the trip-lever down to let all the water run out. Sop
out any remaining water in the tank and bowl with a spongemake sure they're
both empty.
|
| |
 |
FIG. 3 - You can pry
off bowl-matching trim caps by lifting under one end with a putty knife or screwdriver.
| |
| |
| FIG. 4 - Keep sewer gases
out of the house and debris out of the piping by stuffing a rag into the toilet's
floor flange opening. | | |
| 
REMOVING
THE OLD TOILET - Use a large,
adjustable open-end wrench to unthread the coupling nut between the toilet tank
and its water supply. You may need to hold the fill valve with pliers from inside
the tank to keep it from turning.
- Now
you're ready to remove the original tank. Most are held to the bowl by two long
bolts. The nuts are located beneath the flange at the rear of the toilet bowl.
Fig. 11 shows how to work with these.
- With
the bolts out, you can lift the tank clear of the bowl.
- If
your toilet tank mounts to the wall and feeds the bowl with a large, sweeping
elbow, first remove the elbow. Use a trap wrench or water pump pliers for the
slip jam nuts. Or, you can simply saw the elbow with a hacksaw.
- Now you can remove the tank from the wall. As
you unscrew the tank from the wall, support it so it doesn't fall.
- Next, take out the toilet bowl. Typically, the
bowl is fastened to the floor with two hold-down bolts and nuts beneath trim caps.
Some toilet bowls have four hold-downs.
- Pry
off each trim cap to expose the bolts and nuts (Fig. 3).
- Unscrew
the nuts. If you have trouble, you can saw them off. A mini-hacksaw works best,
or you can use a regular hacksaw. To protect the bowl's finish from the saw teeth,
use masking tape.
- Now loosen
the bowl/seat unit by rocking it to break its seal with the floor and toilet flange.
Once loosened, you can lift the bowl and carry it out of the house. Be sure to
hold the bowl level to avoid spilling any trap-sealing water. You may need help
to lift the tank and bowl together. Lift it properly with your back straight and
put the weight on your legs.
- Stuff
rags in the toilet flange opening to keep sewer gases out of the house and debris
out of the soil pipe while you work (Fig 4).
|
| |
 |
FIG. 5 - Modern supply
valves are compatible with flexible riser tubes for supplying the toilet's flush
water. | |
 |
FIG. 6 - Install the
hold-down bolts with some putty to make them stand upright in the toilet flange.
| | |
| 
PREPARING
TO INSTALL THE NEW TOILET - To
get ready for the new toilet, first do a complete cleanup. Remove any old putty
and wax from the floor and toilet flange. You can use a screwdriver or putty knife.
Clean the floor thoroughly in case the new toilet's footprint is different. Remove
the old hold-down boltsdon't reuse them. You may want to clean and paint
the wall behind the toilet. If you're going to replace the bathroom floorcovering,
this is an excellent opportunity.
- At
this point, install any new water supply plumbing you plan to add. A new fixture
supply valve and flexible riser tube is easy to install and offers shutoff convenience
later. The valve attaches to a short length of water supply pipe coming from the
wall or floor. Have the riser tube handy but out of the way of the new tank.
- Also, inspect the toilet flange for
sound condition. It should stick up about 1/2" from the finished bathroom
floor.
- Temporarily set the toilet
in position on the floor over the flange to check for levelness. Check it front-to-back
and side-to-side. If necessary, shim under the bowl with non-rusting metal washers.
- Install a new pair of toilet hold-down
bolts. If there are holes or slots for the bolts in the toilet flange, they should
be inserted in the openings (Fig. 6). In a cast iron piping system, the hold-downs
screw directly into the wood floor. Whatever the situation, your retailer should
have them. Don't try to use ordinary bolts. Install the bolts so they are the
same distance from the rear wall.
|
| |
 |
FIG. 7 - Fix a new wax
toilet gasket over the bowl's outlet horn, with the flat side against the bowl.
| |
| 
|
FIG. 8 - Hold the toilet
bowl in position directly above its floor flange, then lower it into place.
| |
 |
| FIG. 9 - Hand-tighten
the bowl's hold-down nuts. A wrench may break the bowl. |
| | |

PUTTING
IN THE NEW BOWL - Toilet installation
goes pretty much the reverse of removal. Handle the bowl and tank with care, since
they can crack and chip easily.
- Start
by inverting the new bowl (or bowl/tank unit) onto a thick, protective padding
of newspapers on the floor.
- Seal
the toilet to its soil pipe flange at the floor by placing a ready-made wax toilet
ring gasket over the bowl's outlet horn (Fig. 7). The gasket should be room temperature,
and the flat face should go against the bowl. If the gasket has a sleeve, it should
face away from the bowl. Don't try to reuse the old gasketinstall a new
one.
- Two kinds of wax gaskets
are available: those with plastic sleeves and those without.
- The bowl-to-floor joint must be sealed
around the edge of the bowl's base, too. You can lay a bead of plumber's putty
so it will be squeezed between the toilet and floor. Or, use about 2 lbs. of plaster.
Another choice is to caulk the joint with bathtub caulk/sealant. This is probably
the easiest method. Ask your retailer to recommend a good caulk for this.
- Remove the rag from the toilet flange
opening. Now you're ready to set the bowl.
- Hold
the bowl upright several inches off the floor so its outlet horn is directly above
the toilet flange. Then lower it gently (Fig. 8). The hold-down bolts should pass
through their openings in the bowl base, and the wax gasket and toilet flange
should meet.
- To set the bowl
onto the floor as well as onto its gasket, rock it carefully from front to back
and side to side while pushing down hard. You can rotate it a few degrees each
way, too. This forces out the excess wax. As the bowl meets the floor, make sure
it is level and square with the rear wall. Don't raise the bowl from the floor
while making adjustments, or you'll have to go through the setting process all
over again and replace the waxing.
- Drop
washers over the hold-down bolts and thread on the brass nuts. Tighten the nuts
finger-tight only (Fig. 8). Using a wrench at this point can break the bowl. Re-check
boths nuts for tightness after several days of use.
- If
the bowl has front-mounting holes, install two toilet studs with washers and nuts
into the floor for the front two holes.
|
| |
| 
|
FIG. 10 - Set the spud washer over
the flush-valve outlet on the bottom of the tank. |
| |

|
FIG. 11 - Be careful when tightening
the tank-mounting bolts to keep from breaking the tank or bowl. |
|
| 
|
| FIG. 12 - The illustration shows how
to arange the washers on the tank-mounting bolts. | | |
| 
INSTALLING
THE TANK - If the toilet tank
hardware comes separately, install it. Remember that the trip lever nut probably
has left-hand threads.
- Now take
the rubber spud washer, which fits between the tank and bowl, and set it squarely
into the flush valve opening in the bottom of the tank. The washer goes beveled
side out (Fig. 10). If there is a rubber tank cushion, set that in place on the
bowl. Then pick up the tank and lower it gently into place on the back of the
bowl.
- Install the two long brass
tank-mounting bolts from inside the tank, sliding them down through the aligned
holes. Place two rubber washers against the tank and bowl (Fig. 12). Draw the
washers and nuts up gently and evenly until they are snug. This finishes your
bowl installation.
|
| |
|

FINISHING UP - Connect
the tank's water supply to the inlet valve on the bottom left-hand side of the
tank (as you face it). You'll probably have a coupling nut for doing this. The
nut threads onto the inlet and works perfectly with a flat-ended riser tube. Don't
use any pipe dope on these threads.
-
Turn on the water and observe the toilet tank as it fills. If there are any leaks,
further tightening should cure them. Check to see that the tank fills to the correct
level, about 3/4" below the top of the overflow tube.
-
Tighten the bowl hold-down bolts one turn (no more) beyond hand-tight. Cut off
the ends, if necessary, and install the trim caps. You can fill their recesses
with plumber's putty (or bathtub caulk/sealant) and press them down over the bolts.
Clean up any material that oozes out.
-
Then, smooth and clean up the excess sealant around the bowl's base.
- Now you can test-flush the toilet,
checking for water leaks at the floor.
-
Install the new toilet seat and tank cover, and your installation is complete.
|
| Check
your state and local codes before starting any project. Follow all safety precautions.
Information in this document has been furnished by the National Retail Hardware
Association (NRHA) and associated contributors. Every effort has been made to
ensure accuracy and safety. Neither NRHA, any contributor nor the retailer can
be held responsible for damages or injuries resulting from the use of the information
in this document. Ask
for Other "How-To" Brochures
Additional easy-to-use instructions for home do-it-yourself projects are available
from Dixieline.. Come in and ask for "How-To" instructions when you
get ready for that next handyman project! |